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Applique Elbow Patches

Applique Elbow Patches

Turn up that elbow with an Urban Threads applique design!


Far too often, I find that the elbow area of the sleeves begin to fade and wear much sooner than the rest of the sweater. The best remedy for that: elbow patches!


Traditionally, an elbow patch is a rounded rectangle that covers the elbow area, but the current trend has made way for a variety of varied shapes and styles. This tutorial will walk you through an alternative to the traditional with an applique star design.

Supplies & Materials:

- Your favorite applique embroidery design (We used the 5" x 7" version of the Flash Stitch - Nautical Star (Applique) )

- A garment in need of elbow patches

- Fabric for your applique pieces

- Sheer mesh cutaway stabilizer, such as Sulky Soft 'n Sheer or Floriani No Show Mesh

- Temporary spray adhesive

- Printed templates of your design(s) for placement

- Thread for your embroidery

- Scissors

- Seam ripper

- Ruler

- Air erase marker or tailor's chalk

The designs used in this tutorial include:

- Flash Stitch - Nautical Star (Applique)

When adding an elbow patch of any shape, you'll want to consider the surface area the patch will need to cover and the density of the design. You don't want to lean your elbow on something uncomfortable, like dense embroidery, so open designs are a better choice.


Applique designs work great for this reason -- they are lighter-stitching, and the extra fabric provides a nice cushion for your elbow.


Shown here: Flash Stitch - Nautical Star , Diaphanous Autumn Maple Leaf , Noggin Nanimals - Sock Monkey , Simple Skull & Crossbones , Flash Stitch - Skull , and Teamwork .

Six embroidered applique patches on fabric: a blue star, orange maple leaf, brown monkey with red tuft, white skull with crossbones, green plaid skull, and purple hippo with yellow bird.

The best way to find where to place an elbow patch is to try the sleeve on and mark it with an air erase marker (get help from a friend if needed!). This will serve as the center point of the embroidery design.

Close-up of a light gray speckled fabric sleeve with a small purple cross marking on the elbow area, against a blurred neutral background.

Let's get started! Open the garment sleeve seam 3" from the armpit up to 3" from the sleeve hem (cuff).


NOTE: There are two vertical seams on the sleeve of the sweater used for this project. If you have a similar garment, use the underarm seam, furthest away from the elbow, to open up.

Light gray long sleeve garment with small blue and black speckles, laid flat showing the inside of the sleeve with two pins marking an open seam area.

A sheer mesh cutaway is your best option for lighter-stitching apparel designs. It is more flexible and will be softer against the skin than regular cutaway or tearaway stabilizer.


Turn the sleeve inside out and use temporary spray adhesive to adhere your stabilizer to the back of the fabric.


When you go to smooth out your stabilizer on the sweater, make sure not to stretch the sweater fabric at all, or it will cause your design to bunch up.

Roll of Sulky Tear-Easy water-soluble stabilizer and a piece of speckled white fabric stretched in an embroidery hoop on a white surface.

To prep the applique piece, lightly spray the back of the dieline "dl" template with temporary adhesive, and lay it over the fabric being used for the elbow patch. Carefully cut along the design border.


NOTE: Elbow patches are typically cut out of leather, suede, or other durable materials.
If the chosen fabric is thin or flimsy, use a medium weight cutaway stabilizer instead of the sheer mesh stabilizer to keep the fabric from shifting when stitching.

Hands cutting a piece of white paper with red grid lines and the word "Top" written in red and blue using a pair of scissors.

Now for placement. Using printed templates of your design will make it easy to map out exactly where each embroidered piece will go. (Here's more on how to print templates .)


Using your initial elbow marking as a guide, place the design template where you'd like the design to go.

Use an air erase pen or chalk to mark the center and the vertical axis points of the design onto the garment. Use a ruler to draw a straight line connecting and extending each of the marks. You will need these to line up exactly with the crosshairs on your embroidery hoop.


It is important to note the exact position of your embroidery from one sleeve to the other, so measure the distance from each fabric edge to the middle point of your template to ensure even placement on both elbows. 

Close-up of a beige speckled fabric with pink marked lines in a cross pattern, laid flat on a blue grid cutting mat, partially covered by sleeves.

Hoop the sweater and stabilizer taut together, but make sure not to stretch or distort the sweater. Hair claw clips are a nice way to ensure excess fabric is kept away from the embroidery needle.


Once the hoop is set, use your design template to double check the position, and center your needle directly above the marked center point of your design.

Embroidery hoop with speckled fabric stretched inside, paper grid with a six-point star design clipped at four edges, "Top" written in red on top edge.

The first step of this design will be to stitch the dieline for your applique piece.

Embroidery hoop with fabric held taut, marked with purple cross lines and a star shape drawn in black lines, on a light background.

Take your hoop off your machine (but don't unhoop it!), spray the back of your applique fabric with temporary spray adhesive, and place it carefully inside the stitched lines.


The next thing to sew is a tackdown stitch along the border of the applique piece, before stitching the details of the design.

Close-up of a sewing machine stitching a gray fabric star shape on a white surface with small colored specks, under bright light.

This is the finished look of the  Flash Stitch - Nautical Star  with a blue suede applique piece.

Gray fabric star applique stitched onto light-colored fabric with purple grid lines and speckled pattern, showing sewing details and thread.

Trim the excess stabilizer from the back of the embroidery design.

Close-up of a white fabric with black speckles featuring a stitched black outline of a five-pointed star with an internal geometric design.

Next, use your noted measurements to position the mirrored version of your design on the other sleeve. Printing a mirrored template will help ensure you get it right!


Follow the applique steps above to embroider your design.

Gray speckled fabric with a six-point star design pinned over it on grid paper with vertical and horizontal fold marks, noted for mirroring and folding.

After the embroidery on both elbows is complete, turn the garment inside out, exposing the sleeve seam. Pin along the edge of the seam and close it by stitching the same amount of seam allowance that the sweater had before seam ripping. Don't forget to back tack!

Close-up of a sewing machine stitching a gray fabric with black star outline markings and red-headed pins along the edge, under bright workspace lighting.

Remove any marker lines with a damp cloth, and you're ready to rock!

Woman wearing a white speckled jacket with a stitched blue star-shaped elbow patch, standing with arms crossed in front of a blurred urban background.

Whether you designed your elbow patches for utility or fashion, your new garment is sure to make a statement!

Woman with shoulder-length wavy brown hair wearing a white blazer with blue star-shaped elbow patches, sitting outdoors with arms crossed and smiling.

Experiment with different print fabrics, colors, and designs to achieve a look that matches your own unique style and personality!

Person wearing a grey knitted sweater with rolled-up sleeves, featuring purple plaid skull appliqué patches on the elbows. The background is plain white.