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Lace Tricorn Hat

Completed embroidered lace Tricorn Hat project

We’ve all played dress-up at one point in our lives or another. Who hasn’t wanted to play pirates? OK, maybe just I wanted to play pirate. But we all wanted the cool hat. Don’t deny it.


Want to make your own awesome little pirate hat from scratch, using the magic of your embroidery machine? Follow along and I’ll show you how.

Supplies & Materials:

Supplies


To make your tricorn hat, you’ll need:


The design featured in this tutorial is:


Tricorn Hat (Lace)

Gather Materials:

We’ve done a few freestanding lace projects, so I’ll spare you the excess details. You can check out our gothic lace tutorial or the lace top hat for a refresher. Hoop up some water-soluble stabilizer, wind a matching bobbin, and stitch out your four hat pieces. Two pieces for the brim, two mirrored pieces for the hat.

Four pieces of reddish-brown lace fabric on a dark surface, intricately patterned with leaf and swirl cutouts, numbered 1 to 4 in black script.

Start Embroidering:

There are a couple of different ways to put your hat together. You can glue it, stitch it by hand, or use your machine.


I started with the brim pieces. Stitch one end together. When you stitch the other ends together, your hat will bow up a bit, like shown. Remember, you can also glue ‘em or stitch them together by hand. Try to use thread that matches the hat as closely as possible.

Close-up of hands guiding brown lace fabric with leaf-like patterns through a sewing machine stitching the edges, shown from two angles.

You’ll also need to stitch together your two hat pieces. Line them up together and stitch a short stitch down the middle.

Close-up of hands guiding brown embroidered lace pieces arranged in a radial pattern under a sewing machine needle; inset shows individual lace parts.

Now the fun part... attaching the bowl hat to the brim!


You can stitch it together by hand...

Close-up of a hand sewing detailed brown lace fabric with a needle, showing intricate woven patterns and fine stitching in progress.

Or you can glue it. I found it easiest to glue together a few pieces together, then start gluing them into the brim.


The way the hat is designed, the flaps from the top piece don’t all need to be touching to fit into the brim. It’s best if you leave a very small gap between each piece to fit it in evenly.

Close-up of a hand holding a brown lace piece with intricate swirls and cutouts; inset shows a glue applicator bonding lace to a gray surface.

Work your way around the brim, gluing as you go, until your hat is all put together. If you stitched it, you’re ready to move on; if you glued it, let it sit and dry for a bit.

Close-up of brown lace fabric with intricate floral and geometric patterns forming a circular shape; hand holding and adjusting the lace.

Now, to get the nice curvy brim of the tricorn hat, we’re going to starch it in place.


To start, take your needle and thread, and thread a loop through the top edge of one of the brims and tie it to the top of the bowl of the hat. Do this for all three corners. These should be nice and loose, they’re just to help hold the hat in place for starching.

Close-up of a brown lace fabric with intricate weave and embroidery; a loop is being tied loosely, with a zoomed inset showing the detail and the words "tie a loose loop.

Now cut a small strip of scrap paper and roll it up into a little tube. Make three little tubes like this.

Hand holding a small rolled-up sheet of white paper against a dark surface background.

Carefully slide these tubes underneath the spot where you tied the threads, like shown. The thread will keep the hat corners in place, but the paper will give them a nice rounded shape.


Give your hat a nice coating of spray starch. No, I didn’t actually do it on my desk, it just photographed better there. Don’t do it on your desk either. You may have to coat it a few times to get the stiffness you need. Let your hat dry.

Hand holding a spray bottle applying mist to a brown lace tricorn hat with floral embroidery and rolled white paper inside, on a black surface.

Once your hat is dry and ready to go, you can remove your paper tubes and clip the thread that were holding the brims in place. Your hat will keep its nice curvy shape all on its own now!

Brown lace tricorn hat with intricate patterns on a gray surface; white paper inside with arrows and text instructing to "snip threads" and "remove paper.

Now let’s dress it up a bit! Cut a long loop of ribbon, enough to go around your hat with a little excess. While you’re at it, you might want to plug in your glue gun to warm it up.

Close-up of a hand holding brown lace with an intricate floral pattern crafted around a blue fabric base, displayed on a dark surface.

Glue the ribbon in place around the brim. I crossed the excess over at the front and glued it in place, but if you like you can just cut the extra ribbon off.

Close-up of a deep brown lace fabric shaped into a tricorn hat with intricate swirling lace patterns and scalloped edges, shown from multiple angles.

Put down a big spot of glue and place in your feathers. Really big ones. You want a fancy hat, don’t you?

Close-up of brown lace fabric shaped into a tricorn hat, showing intricate swirling embroidery and a clip or pin being attached inside. Inset shows fingers holding a feather inside the hat.

Finally, put another dollop of glue down and place your charm in front of your feathers. You can add whatever else you like, but my hat is all done!

Close-up of a brown lace tricorn hat with a brass decorative button and attached purple and brown feathers, held by fingers. Inset shows a finger pinning the button.

Get Inspired:

Sail the high seas in your awesome tricorn hat! Stitched entirely by you, decorated by you, and made awesome by you!

Dark brown lace tricorn hat adorned with purple and brown feathers and two decorative metallic buttons on a white background.

So awesome in fact, that a certain fanged bunny might be entertaining thoughts of being a pirate himself...

White plush rabbit puppet with red mouth faces a small brown lace tricorn hat decorated with purple and tan feathers on a white background.

All hail Commodore Craft Bunny! Enjoy your new awesome tricorn hat, and swash and buckle your way to your crafty heart’s desire!

White stuffed animal resembling a mouse or rat wearing a dark brown lace tricorn hat adorned with purple and beige feathers and a decorative bronze medallion.