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Multi-Piece Cutwork Skull

cutwork skull machine embroidery

So you’ve grabbed that big, bold  multi-piece skull  design from the  Rose & Bone cutwork embroidery collection . Now you need to know how to stitch that thing together for a dramatic statement on clothes and more! The skull is pretty forgiving about how it fits together, but we’ll show you perfect placement techniques so you can be sure to get it just the way you want it for your chic new fashion statement. Plus, we’ll show you a few other stylish ways to use the Rose & Bone designs for looks from casual to fancy, on all kinds of garments.

Supplies & Materials:

The supplies needed for this project are pretty much the same as the previous cutwork tutorial...

  • A garment to add your design to. I picked a drape cardigan because it’s super easy to hoop! Substantial yet drapey fabrics will work best.
  • Your awesome cutwork skull embroidery design . This is available in sizes for 4"x4 ", 5"x7" , and 6"x10" hoops, all of which stitch a big, full-back skull. Read the product descriptions for each version of the design to see the finished skull sizes, ranging from 9.3" to 12.8" high.
  • No-show mesh cutaway stabilizer, such as Floriani No Show Mesh or Sulky Soft 'n' Sheer
  • Very sturdy water-soluble stabilizer (we used Vilene; Sulky Ultra Solvy is another good choice)
  • X-acto knife and scissors
  • Regular 40 wt. embroidery thread (we used rayon, but you might also use polyester), and 30 to 50 wt. 100% cotton thread (we used Madeira Cotona)
  • Temporary spray adhesive
  • Masking tape and a pencil

The designs used in this tutorial include: 

- Rose & Bone - Skull (Cutwork) (Split), UTZ1586

Gather Materials:

First of all, the steps used to stitch these cutwork designs are the same as shown in the basic cutwork tutorial .

If you’re not familiar with that tutorial, take a second to read it over to learn the basic steps for stitching Urban Threads' cutwork embroidery designs . This tutorial will mostly focus on placement tips to line up those skull elements, but don’t worry, we’ll give you reminders now and then.

Got it all fresh in your mind? Good! Let’s get started...

White embroidered heart with lace-like cutwork and floral patterns on a black fabric background, featuring swirls and lattice details.

Also super important for this skull assembly are your printed templates of each design file, to help with placement. Here's how to print placement templates using embroidery software.

I’m going to be demonstrating the assembly and placement of the 4"x4" version of the skull, because it’s the most labor-intensive (with seven pieces to embroider), but I’ll give you tips for the larger sizes too (those skulls are divident into three pieces each).

Five separate gray embroidery cutwork pieces on a white background, featuring ornate swirls, leaves, and floral details with some mesh areas and letters A, B, C, D, E, F on different pieces.

Start Embroidering:

OK, so these numbers aren't hard and fast rules -- you can kind of place these pieces in any fashion you think looks like a good skull. But to get the spacing we show you on the product image , the final assembled size of the 4"x4"-hoop version of the skull is about 11.2 inches tall.

We’ll use this measurement to guide our placement.

Gray embroidery design of a decorative skull with intricate cutwork and swirling patterns, total height about 11.2 inches, on a white background.

Mark the area of the skull onto whatever garment you’re putting this on. It’s helpful to mark the completed size early, so you don’t put your skull too low or high.

Once you’ve marked the area out, you’ll also want to mark the center line down the middle. We’ll use this line to measure where all our designs will move out from.

Graphic of a black long-sleeve shirt with a dashed rectangular outline on the chest area. Pink text and arrow say "mark out area of skull." Blue text and arrow say "mark center line.

OK! For your two top skull pieces, you'll want to put the centers (the middle axis marked with the red in this example) 1.9 inches from the top of your square, and 1.9 inches away from your center line.

You’ll of course mirror this measurement for the other piece. The two pieces should be just touching in the middle, along the center line. Tape those templates in place.

Diagram showing two symmetrical stylized skulls with floral patterns and leaves, each approximately 1.9 inches wide and tall, centered on a grid.

Next, your skull eyes...

Measure down 5.2 inches from the top for the center eye axis, and 2.4 inches away from the center line, on either side. Tape the two eye templates in place.

You’ll notice the little curls from the forehead pieces are kind of “slotting” into the area between the eyes. This is a good sign you’re lining things up correctly.

Diagram showing dimensions of a cutwork embroidery skull design with floral motifs, noting 5.2 inches height and 2.4 inches width for the skull portion.

The center of the nose axis goes dead center on the middle line, about 6.4 inches from the top.

It should be sitting nice and even between the eyes, with just a little bit of space around it, as pictured.

Diagram of a symmetrical cutwork embroidery design featuring floral and leaf motifs, with a 6.4-inch vertical measurement marked.

Finally, your two mouth pieces. These, like the forehead, should have their center axis 1.9 inches from the bottom and 1.9 inches from the center line.

It’s especially important that these two templates just barley touch in the middle, so you don’t get a gap-toothed skeleton! Tape those in place once you get them nice and snug next to each other.

Gray symmetrical skull design with intricate cutwork, including teeth, swirls, and ornamental shapes, centered on a white background with measurement guides.

Here are all my templates taped in place!

Once you have at least one piece of tape to hold each piece down, place a cross of tape behind each template, lining up with the axis lines of each piece. (Take a peek four photos down to see the tape crosses alone.)

This arrangement will let you draw a center dot and axis lines on the tape later, and let you work and hoop with just tape, instead of paper. Trust me, it’s much easier that way!

Black-and-white cutwork embroidery pattern pieces arranged with masking tape on black fabric, featuring symmetrical swirls, floral designs, a nose piece, and a ruler for scale.

For the 5"x7"-hoop version ...

This version is easier. The forehead comes as one piece, the eyes and nose all as one piece, and the mouth as one big smile. This one has just three pieces to line up!

This skull is about 9.28 inches tall assembled, so all you need to do is place your eyes/nose center axis about 4.6 inches down, and then line the forehead up with the top edge of your rectangle, and line up the mouth with the bottom.

Diagram showing measurements for a detailed cutwork skull design: 9.28 inches tall and 4.6 inches wide. The skull has floral and geometric patterns.

For the 6"x10"-hoop version ...

Pretty much the same. This version is also just three pieces to line up, but your finished skull will be about 12.8 inches tall.

Place your eyes/nose center axis about 6.4 inches down, and then line the forehead up with the top edge of your rectangle, and line up the mouth with the bottom.

Diagram of a multi-piece embroidery cutwork skull design with dimensions marked: 12.8 inches tall and 6.4 inches wide, showing detailed floral and geometric shapes.

Got all your pieces taped in place? Good!

Place those tape X’s behind each template, and then mark the axis and center point on each piece of tape. You can punch right through the middle of your paper template to get your center spot if you like. Just don’t punch through your fabric!

Close-up of a hand using a pencil to trace or sketch a detailed ornamental skull design on paper, taped to a black surface with multiple pieces of masking tape.

With each template removed, complete the axis line on each piece of tape. This will ensure you get perfectly aligned, straight designs.

It also helps to mark which piece goes with which file letter. You can see if you look really closely that I labeled each template cross with a little A, B, etc. This will help you keep track of which piece goes where.

White paper cutwork template resembling a skull shape arranged on a black background, with straight and angled sections and small markings.

Ready to get started? OK!

First you will just hoop up your FIRST design with no-show mesh cutaway stabilizer. Spray the back of your shirt and place the cutaway behind the area where the first design will stitch.

Hoop it snugly all together.

Do NOT try to cover the whole back at once with the cutaway. Your designs will come out much smoother and less wrinkled if you stabilize separately for each design, one at a time.

Hand spraying black fabric with a silver spray paint; visible part of the fabric is a t-shirt with a red and white label.

Refer to the thread list for your design to see which thread to use when. These cutwork designs use a combination of regular rayon (or polylester) embroidery thread, and cotton thread.

Wind a bobbin of your cotton thread -- you'll need this to match your cotton top thread, for the lace part of the designs.

Start embroidering the first design. The first thing that stitches is a dieline that tells you where to cut away the fabric.

White stitched outline of a stylized skull with a leaf-like extension on a black fabric background with a small piece of tan tape on the right side.

Grab your sharp X-acto knife and KEEPING YOUR DESIGN HOOPED, move the whole hoop off the machine and onto a cutting surface.

Use your blade to cut carefully between those two stitched lines.

A tip: Always aim your cutting direction in towards the center of the design. That way if you cut too far, it won’t matter. If you cut out towards the edges and slip, you may cut outside the intended area and ruin your fabric!

Close-up of a hand holding a craft knife cutting black fabric along white dashed stitch lines with the text "cut between lines" and an arrow pointing to the cut area.

Once you’ve cut your fabric area out, tape a piece of sturdy water-soluble stabilizer such as Vilene or Sulky Ultra Solvy to the back (as shown in the basic cutwork tutorial ).

Place your hoop back onto your embroidery machine, and start stitching! The next thing that stitches will be a tackdown to hold that water-soluble stabilizer in place. Switch to cotton thread (top and bobbin) and the lace part will stitch. Then switch back to your regular rayon/polyester thread to stitch the finishing details.

Once the design is done, un-hoop it, and cut away as much of the excess water-soluble AND cutaway stabilizer as you can. You want to remove it from the stitching area of the next design.

Beige and light gray floral embroidery with swirling and leaf patterns on black fabric, accompanied by two light wooden cylindrical objects on right.

Time to move to the next piece! Spray the back of the fabric and smooth on another piece of cutaway stabilizer, and move your hoop over to your next marked spot.

This most likely will mean you’ll have to hoop over an area you just embroidered. That’s OK, it can take it!

This is my next forehead piece, ready to have the fabric trimmed. Just repeat the cutwork steps for each piece you stitch.

Close-up of black fabric with white embroidery outline of a multi-part design including a stylized skull shape and abstract leaf details in progress within an embroidery hoop.

Slowly the skull starts to appear. One piece at a time lets you create a big cutwork masterpiece, using a small hoop.

Four symmetrical white embroidered lace designs on black fabric, featuring two paisley shapes with leaves above and two rounded shapes with floral and lattice patterns below.

Take extra care lining up and hooping your mouth piece so it’s right next to the first one that stitched. I placed my template back on top just to check that those teeth were touching. That way your skully will have a nice continuous smile.

If you can’t get it perfect, don’t worry. If there’s a bit of a gap, no one but you will ever notice it.

Close-up of multi-piece paper template taped over black fabric with white embroidered skull teeth and ornamental swirls in progress.

The finished skull!

After cutting away as much of the stabilizer from the back as possible, leave your skully in water to soak according to your water soluble stabilizer instructions.

Once all the stabilizer is dissolved, set it out to dry.

White embroidered cutwork pieces arranged on black fabric to form a stylized skull shape with floral and scroll details.

And you’re done!

From even the smallest hoops, a bold idea can make its mark on any kind of project. I love the look of this big glam skull on the back of a cardigan, letting a colored or light shirt shine through underneath.

Want to go more subtly chic? Try a tone-on-tone version, with the skull stitching in the same color as your cardigan or sweater. Those skull features will really pop, and the embroidery will shine in subtle shifts of light.

Woman with dark hair stands facing away, wearing black cardigan with white multi-piece cutwork skull design on back, against plain white background.

That’s not all cutwork can do -- the other designs from the  Rose & Bone  set are perfect for dressing up casual wear of any type. Add  corner pieces  to the front of cardigans for a chic accent. Open up a sleeve (using  this tutorial  as a guide) and let  long designs shimmer down sleeves , or use a  border piece  to add a thinner, elegant touch wrapped around. You can even stitch them as elegant swooped designs down  necklines . These designs are perfect for adding just a bit of romance to everyday wear.

Three women wearing black tops with white floral embroidery on sleeves and shoulders stand against a white background, posing with different expressions.

Maybe you want to go dressy! These designs can go all the way. Stitch some dramatic windows in a bolero for a dress, and let a little skin shine through for a classy touch. Stitch it on blazers and jackets to add a bit of high fashion and personality to business wear. Or go daring and bold by placing your cutwork to show off a flash of skin. Whatever you add these  Rose & Bone  designs to, you’re sure to get noticed!

Three views of a woman with dark hair wearing a fitted black jacket with beige and white floral cutwork embroidery on shoulders, upper back, and sleeves against a white background.