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How to Make an Interchangeable Jacket

How to Make an Interchangeable Jacket

What's better than a custom-embroidered jacket? One you can personalize over and over again! Use snaps and Velcro to add interchangeable panels to the back of a premade denim jacket. Read on to learn more!

Supplies & Materials:

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  • Denim jacketΒ 
  • Iron
  • Snap tape
  • Pressing cloth
  • Hook and loop fasteners
  • Fabric
  • Embroidery thread
  • Choice of stabilizer (we’re using cutaway)
  • Scissors
  • Marking tool
  • Ruler
  • Temporary spray adhesive

Gather Materials:

Denim jackets are a staple of early fall and spring fashion. Making the back panel interchangeable makes a garment that can easily be worn through both seasons, or changed with your mood or outfit.

Three embroidered fabric panels with a sword and roses, floral moon design, and colorful tiger displayed on a gray denim jacket panels.

To begin making your interchangeable jacket, start by laying a ruler over the seam and measure 1” away from the seam. Use a temporary marking tool to draw a line.

Marking the top edge of a denim jacket panel using a clear quilting ruler and heat erase pen.

Repeat this step with the three remaining sides.

Measuring and marking rectangular cut lines on the back of a denim jacket with a clear ruler and white marking pencil.

Using scissors, cut out the back panel following the temporary marking lines you made previously.

A rectangular section cut out of a denim jacket back with scissors resting nearby.

After cutting out the center of the back panel, use the scissors to cut up to the first corner of the back panel, making sure to not cut into the seam.

Close-up showing a hand lifting a cut corner on a denim jacket back after trimming corners.

Repeat and cut slits to each corner of the back panel.

All four corners of a denim jacket back with the corners clipped.

Turn the jacket over so the wrong side is facing up. Use temporary spray adhesive to lightly spray the edge of the back panel, then fold the edge inside to the wrong side of the jacket.

Folding and pressing the cut edge of the denim jacket back inward for a clean finish.

Repeat for all four edges. This will leave you with nice clean edges for the back panel opening.

All edges of the cutout area on the denim jacket back neatly folded and pressed.

Depending on your preference, use your chosen type of fabric and stabilizer. You can use a heavier piece of fabric, like denim or twill to match the jacket, or a lighter fabric such as cotton. In this demonstration we’re using cotton with cutaway stabilizer. Use a temporary spray adhesive and spray the wrong side of your fabric and smooth the fabric over stabilizer.

White cotton fabric layered with stabilizer, ready for attaching to the jacket.

After prepping your fabric and stabilizer, lay the jacket over the fabric and stabilizer with the right side facing up.

White backing fabric positioned behind the open panel area of the denim jacket.

Now take your temporary marking tool and carefully trace the back panel opening. If it helps, use a ruler or straight edge to keep the edges flat as you trace.

Denim jacket placed on white fabric with a traced rectangular outline marking the panel placement.

With the first box that reflects the size of the opening drawn, now we need to draw a box 1½” away from the first box. After embroidering, this will be your cut line.

White fabric with two blue rectangular outlines drawn using a clear ruler and pen to mark cutting lines.

Print a template of the design using an embroidery software. A template, or printout, of a design is an excellent tool to help with placement. We recommend Wilcom’s Hatch software which comes in different levels depending on what you’d like to use the software for. Hatch Organizer works will to view your designs, print dielines and templates, change design colors, and create basic layouts. (This is an affiliate link. We may earn commission on purchases made through this link.)

Paper template of a sword, roses, and books embroidery design laid flat on a gray surface.

Arrange the template within the box until it is placed where you would like the embroidery to sew. Use your temporary marking tool to mark the axis lines of the design.

Printed embroidery design of a sword and roses taped to the center of a marked fabric panel for placement reference.

Connect and extend both the vertical & horizontal axis lines using a ruler and fabric marking tool. To make hooping easier, make sure to extend the lines larger than the size of the hoop.

Blue grid and crosshair marks drawn on fabric with a clear ruler and pen to align embroidery placement.

Hoop the fabric and stabilizer together. Make sure everything is hooped tightly and there are no wrinkles or puckers in the fabric.

Fabric with blue alignment lines secured in a rectangular magnetic embroidery hoop, ready for stitching.

Follow the color change sheet to embroider your chosen design.Β 

Close-up of embroidery machine stitching a sword and roses design in progress on white fabric.

After the embroidery finishes, remove the design from the hoop.

Completed embroidered sword and roses design centered on white fabric with blue guidelines around it.

Trim the excess fabric and stabilizer following the cutline.

Scissors resting beside the embroidered sword and roses design as the fabric panel is trimmed to size.

Trim the excess stabilizer on the back of the embroidered piece.

Finished embroidered sword and roses panel with excess stabilizer trimmed away, scissors nearby.

Follow the directions on your packaging to remove the markings. Then, iron your design using a pressing cloth.

Iron pressing embroidery design through a pressing cloth to smooth and set stitches.

Cut a second rectangle of fabric matching the shape and dimensions of your embroidered piece of fabric.

Two white fabric panels, one embroidered with a sword and roses design, laid side by side.

With the right sides together, pin the embroidered front piece to the second fabric piece.

Hand lifting top fabric layer to show pinned front and back panels of embroidered piece ready for sewing.

Sew around the outside edges with a ½” seam allowance, leaving an opening of at least 5” at the bottom.

Close-up showing hand holding sewn fabric panels with sword and roses embroidery along the seam.

Trim the corners of the back panel, then turn right side out and press. If you would like, topstitch around the outer edges ¼” away from the edges.

Finished sword and roses embroidery panel turned right side out with clean stitched edges.

There are many ways to achieve an interchangeable back panel. For this demonstration we’re going to be using snap tape along with hook and loop fasteners (commonly known as Velcro). The hook and loop fasteners will be going across the top and bottom, while the snap tape will create secure side closures.

Black hook-and-loop tape and black snap trim with silver snaps laid on gray fabric.

Begin prepping the snap tape by measuring and cutting the snap tape to the same length as the left and right sides of the panels.

Measuring and cutting black snap trim strips using a clear quilting ruler.

Repeat to cut out the hook and loop fasteners matching the length of the top and bottom of the panel.

Measuring and cutting narrow black hook-and-loop tape strips with a clear ruler.

Pin the snap tape to the panel along the side.

Black snap trim pinned along edge of white embroidered fabric panel with yellow pins.

Sew the edges of the snap tape onto panel, as close to the edge of the snape tape as possible. If desired, match your thread to your thread tape, although this will not be visible on the finished project.

Sewing machine stitching black snap trim to edge of white embroidered panel.

Repeat to pin and sew the snap tape on the opposite side.

Embroidered sword and roses panel with black snap tape sewn along both long edges.

Follow the previous steps on the top and bottom for the hook and loop fasteners.

Finished embroidered panel with hook-and-loop tape sewn to top and bottom edges.

Lay your jacket wrong side up on the table, then place your panel beside the opening to check alignment. Since this is the wrong side of the jacket and the right side of the panel, you will need to keep in mind which set of snaps coordinates with which side. For instance, the left side of the panel in this photo is lined up with the right side of the jacket opening.

Close-up of embroidered panel aligned with black snap tape on jacket opening.

Pin the snap tape into place.

Black snap tape pinned along the inside edge of a denim jacket opening with yellow pins.

Repeat this for the other side.

Inside of denim jacket showing snap tape pinned around all edges of rectangular opening.

While the two pieces of snap tape are only pinned, double check that both sides line up properly.

Testing alignment of embroidered panel’s snap edges with snaps sewn into denim jacket.

As the stitching from here on out will be visible from both sides, make sure your thread and bobbin match.

Grey thread spool and bobbin placed next to gray denim jacket before sewing.

Sew the snap tape down on the first side.

Sewing machine stitching black snap tape onto the inside edge of gray denim jacket.

Repeat to sew the other side down as well.

Inside of denim jacket showing neatly sewn snap tape outlining a rectangular cutout.

Now that the side closures are done, use the panel again to help determine the placement of the hook and loop fasteners.

Embroidered sword and roses panel lined up over jacket opening, ready to attach with  hook-and-loop tape.

Pin or clip the hook and loop fasteners to the wrong side of the jacket. In this example we used clips since the seams were too bulky to easily pin through.

Black hook-and-loop tape clipped inside the back opening of a denim jacket with small sewing clips.

Sew the hook and loop fasteners.

Close-up of sewing machine stitching black hook-and-loop tape onto gray denim fabric.

After sewing the hook and loop fastener strip down, trim excess fabric away.

Scissors placed over trimmed fabric next to black hook-and-loop tape sewn along the inside of a denim jacket.

Repeat to sew the bottom hook and loop fastener. With that, your first panel and jacket are finished!

Embroidered sword and roses panel with snap tape lined up next to the denim jacket back opening.

Now you can repeat the process to make as many times as you’d like to make as many interchangeable back panels as you’d like.

Three embroidered interchangeable jacket back panelsβ€”sword and roses, floral moon, and colorful tigerβ€”displayed with a gray denim jacket.

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